feat(shelly): optimize dew point ventilation setpoints, duty cycle, and night-window gating
- Raise target humidity setpoints from 40% to 55% with a 2% hysteresis shut-off - Eliminate 9999-min unlimited runtime bypass and strictly cap bursts at 35 min - Rebalance duty cycle to 1:1 ratio (35 min run, 35 min cooldown rest) - Implement Shelly internal RTC time-of-day check to restrict routine drying to 02:00-07:00 - Add delta-T guard requiring spread >= 3.5°C and max 20 min bursts when outside is >8°C colder - Update AGENTS.md documentation to reflect optimized gates and thresholds
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@@ -25,20 +25,20 @@ In warm months, blowing outdoor air into a cool cellar can heat up the cellar ma
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* **Ceiling Protection**: If $T_{in} \ge 20^\circ\text{C}$, the fan is **only** permitted to run if outdoor air is cooler than inside ($T_{out} \le T_{in}$).
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* **Ceiling Protection**: If $T_{in} \ge 20^\circ\text{C}$, the fan is **only** permitted to run if outdoor air is cooler than inside ($T_{out} \le T_{in}$).
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* **Warming Allowance**: If $T_{in} < 20^\circ\text{C}$, gentle warming is permitted, but outdoor temperature cannot exceed $20^\circ\text{C}$ ($T_{out} \le 20^\circ\text{C}$).
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* **Warming Allowance**: If $T_{in} < 20^\circ\text{C}$, gentle warming is permitted, but outdoor temperature cannot exceed $20^\circ\text{C}$ ($T_{out} \le 20^\circ\text{C}$).
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### 3. Seasonal Target Humidities
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### 3. Target Humidities
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* **Cold / Winter Mode** ($T_{in} < 14^\circ\text{C}$ or $T_{out} < 10^\circ\text{C}$): Targets **50% RH**. Once 50% RH is reached, the fan stops to preserve cellar warmth.
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* **Target Humidity**: Set to **55% RH** (with a 2% hysteresis shut-off down to 53% when ventilating). Once 55% RH is reached, the fan rests to preserve cellar warmth and prevent excessive wall moisture desorption.
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* **Warm / Summer Mode**: Targets **40% RH** for maximum drying.
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* **Hard Cold Floor**: The fan is blocked if $T_{in} \le \text{mindesttemperatur}$ (default 10°C).
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* **Hard Cold Floor**: The fan is blocked if $T_{in} \le \text{mindesttemperatur}$ (default 10°C).
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### 4. 2-Tier Scheduling & Optimal Night Window
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### 4. 2-Tier Scheduling & Optimal Night Window
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In Central Europe / Germany, the diurnal temperature and absolute humidity minimum occurs in early morning (~03:00–07:00, peak around 05:00):
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In Central Europe / Germany, the diurnal temperature and absolute humidity minimum occurs in early morning (~02:00–07:00, peak drying yield around 03:00–05:00 at ~7.6 g/m³ outdoor vapor content):
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* **Urgent Drying ($RH_{in} > 60\%$)**: Runs 24/7 whenever psychrometric and temperature guards allow.
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* **Urgent Drying ($RH_{in} > 60\%$ or Mold Critical)**: Evaluated and run 24/7 whenever psychrometric and temperature guards allow.
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* **Routine Drying ($40\% \le RH_{in} \le 60\%$)**: Restricted to the **optimal night window (03:00–07:00)** to exploit maximum dew point spread.
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* **Routine Drying ($53\% \le RH_{in} \le 60\%$)**: Strictly restricted to the **optimal night window (02:00–07:00)** to exploit maximum dew point spread and prevent wasteful daytime runs.
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* **Thermal Delta Guard**: If $T_{in} - T_{out} > 8.0^\circ\text{C}$ (very cold outside draft), spread requirement increases by +1.5°C (spread $\ge 3.5^\circ\text{C}$) and burst duration is throttled to 20 min max.
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### 5. Duty Cycle & Thermal Equilibrium
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### 5. Duty Cycle & Thermal Equilibrium
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To allow cellar air and thermal wall mass to equilibrate and prevent non-stop continuous blowing:
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To allow cellar air and thermal wall mass to equilibrate and prevent non-stop continuous blowing:
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* **Max Continuous Runtime**: 90 minutes.
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* **Max Continuous Runtime**: Strictly capped at **35 minutes** (scaled dynamically between 15 and 35 min based on dew point spread; no unlimited 9999 bypass).
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* **Cooldown Rest**: 45 minutes pause after hitting max continuous runtime.
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* **Cooldown Rest**: **35 minutes pause** (1:1 duty cycle) after hitting max runtime to allow concrete and masonry moisture desorption.
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---
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---
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@@ -53,11 +53,11 @@ To allow cellar air and thermal wall mass to equilibrate and prevent non-stop co
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│ YES
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│ YES
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[ Overheating Safe (Tout vs Tin)? ]
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[ Overheating Safe (Tout vs Tin)? ]
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│ YES
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│ YES
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[ Cellar RH > Target (40% / 50%)? ]
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[ Cellar RH > Target Setpoint (55%)? ]
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│ YES
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│ YES
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[ Dew Point Spread > Threshold (2°C)? ]
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[ Urgent (>60%) OR Night Window (02-07)? ]
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│ YES
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│ YES
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[ Urgent (>60%) OR Night Window (03-07)? ]
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[ Dew Point Spread > Required Threshold? ]
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│ YES
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│ YES
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┌────────┴────────┐
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┌────────┴────────┐
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▼ ▼
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▼ ▼
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@@ -13,6 +13,10 @@ var MAX_HEAT_CEIL = ${max_indoor_temp_heating};
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var WINTER_IN_TH = ${winter_temp_threshold_in};
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var WINTER_IN_TH = ${winter_temp_threshold_in};
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var TARGET_SUMMER = ${target_humi_summer};
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var TARGET_SUMMER = ${target_humi_summer};
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var TARGET_WINTER = ${target_humi_winter};
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var TARGET_WINTER = ${target_humi_winter};
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var URGENT_HUMI_TH = ${urgent_humi_threshold};
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var NIGHT_START_H = ${night_window_start_hour};
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var NIGHT_END_H = ${night_window_end_hour};
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var MAX_RUN_MIN = ${max_runtime_minutes};
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var MIN_PAUSE_MIN = ${min_pause_minutes};
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var MIN_PAUSE_MIN = ${min_pause_minutes};
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var LIM_BASE = ${critical_humi_base};
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var LIM_BASE = ${critical_humi_base};
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@@ -28,6 +32,16 @@ var st_run = 0, st_target = TARGET_SUMMER, st_mold_th = 70.0, st_mold_crit = 0,
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var st_quality = 0, st_max_run_min = 0, st_gov_state = 0;
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var st_quality = 0, st_max_run_min = 0, st_gov_state = 0;
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var pid_out = -1, pid_in = -1;
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var pid_out = -1, pid_in = -1;
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function getCurrentHour() {
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var s = Shelly.getComponentStatus("sys");
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if (!s || typeof s.time !== "string" || s.time.length < 2) return undefined;
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var h0 = s.time.charCodeAt(0) - 48;
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var h1 = s.time.charCodeAt(1) - 48;
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if (h0 < 0 || h0 > 9 || h1 < 0 || h1 > 9) return undefined;
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var h = h0 * 10 + h1;
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return (h >= 0 && h <= 23) ? h : undefined;
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}
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function calcDewPoint(T, RH) {
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function calcDewPoint(T, RH) {
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if (typeof T !== "number" || typeof RH !== "number" || isNaN(T) || isNaN(RH) || RH <= 0) return undefined;
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if (typeof T !== "number" || typeof RH !== "number" || isNaN(T) || isNaN(RH) || RH <= 0) return undefined;
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var a = (T >= 0) ? 17.27 : 21.875, b = (T >= 0) ? 237.7 : 265.5;
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var a = (T >= 0) ? 17.27 : 21.875, b = (T >= 0) ? 237.7 : 265.5;
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@@ -60,6 +74,7 @@ function evaluateDecision() {
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var reqSpread = DP_SPREAD_BASE;
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var reqSpread = DP_SPREAD_BASE;
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var targetHumi = TARGET_SUMMER;
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var targetHumi = TARGET_SUMMER;
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var govState = 2; // Comfort default
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var govState = 2; // Comfort default
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var deltaT = ti - to; // Positive when outside is colder than cellar
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if (ti > MAX_HEAT_CEIL) {
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if (ti > MAX_HEAT_CEIL) {
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// Warm Zone (> 20°C): Maximize cooling. Prevent heating if To > Ti.
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// Warm Zone (> 20°C): Maximize cooling. Prevent heating if To > Ti.
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@@ -71,8 +86,10 @@ function evaluateDecision() {
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// Comfort Zone (14°C - 20°C)
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// Comfort Zone (14°C - 20°C)
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govState = 2;
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govState = 2;
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targetHumi = TARGET_SUMMER;
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targetHumi = TARGET_SUMMER;
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if (to < (ti - 5.0)) {
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if (deltaT > 8.0) {
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reqSpread = DP_SPREAD_BASE + 1.0; // Strong cooling requires prime spread >= 3.0°C
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reqSpread = DP_SPREAD_BASE + 1.5; // Very cold outside air requires premium spread >= 3.5°C
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} else if (deltaT > 5.0) {
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reqSpread = DP_SPREAD_BASE + 1.0; // Moderate cooling requires spread >= 3.0°C
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}
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}
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} else {
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} else {
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// Cold Zone (< 14°C)
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// Cold Zone (< 14°C)
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@@ -85,30 +102,44 @@ function evaluateDecision() {
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}
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}
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}
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}
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// 3. Target Humidity Gate
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// 3. Target Humidity Gate with Hysteresis (2% lower to stop when already ventilating)
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if (hi <= targetHumi) {
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var effTarget = relay_on ? (targetHumi - 2.0) : targetHumi;
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if (hi <= effTarget) {
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return { run: false, reason: "TARGET_REACHED", maxRun: 0, qual: 0, gov: govState };
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return { run: false, reason: "TARGET_REACHED", maxRun: 0, qual: 0, gov: govState };
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}
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}
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// 4. Dew Point Spread Gate
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// 4. 2-Tier Scheduling: Urgent (>60% or mold crit) runs 24/7; Routine (<=60%) restricted to night window
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var isUrgent = (hi > URGENT_HUMI_TH || isMoldCrit);
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if (!isUrgent) {
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var curHour = getCurrentHour();
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if (typeof curHour === "number") {
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var inWindow = (NIGHT_START_H <= NIGHT_END_H)
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? (curHour >= NIGHT_START_H && curHour < NIGHT_END_H)
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: (curHour >= NIGHT_START_H || curHour < NIGHT_END_H);
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if (!inWindow) {
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return { run: false, reason: "OUTSIDE_NIGHT_WINDOW", maxRun: 0, qual: 0, gov: govState };
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}
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}
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}
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// 5. Dew Point Spread Gate
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var spread = di - do_;
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var spread = di - do_;
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if (spread < reqSpread) {
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if (spread < reqSpread) {
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return { run: false, reason: "INSUFFICIENT_SPREAD", maxRun: 0, qual: Math.round(Math.max(0, spread * 20)), gov: govState };
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return { run: false, reason: "INSUFFICIENT_SPREAD", maxRun: 0, qual: Math.round(Math.max(0, spread * 20)), gov: govState };
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}
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}
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// 5. Dynamic Quality Runtime Formula
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// 6. Dynamic Quality Runtime Formula with Strict Upper Cap (MAX_RUN_MIN)
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// Runtime [min] = (spread - DP_SPREAD_BASE) * 45 min
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var maxRunMin = Math.round((spread - DP_SPREAD_BASE) * 20);
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var maxRunMin = 0;
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if (maxRunMin < 15) maxRunMin = 15;
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if (spread >= 5.0) {
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if (maxRunMin > MAX_RUN_MIN) maxRunMin = MAX_RUN_MIN;
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maxRunMin = 9999; // Unlimited continuous run
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} else {
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maxRunMin = Math.round((spread - DP_SPREAD_BASE) * 45);
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if (maxRunMin < 15) maxRunMin = 15;
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}
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// Cold Zone burst throttle (max 25 min bursts when Ti < 14°C)
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// Cold Zone burst throttle (max 20 min bursts when Ti < 14°C)
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if (ti < WINTER_IN_TH && maxRunMin > 25) {
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if (ti < WINTER_IN_TH && maxRunMin > 20) {
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maxRunMin = 25;
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maxRunMin = 20;
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}
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// Large Delta T throttle (max 20 min bursts when outside is >8°C colder)
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if (deltaT > 8.0 && maxRunMin > 20) {
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maxRunMin = 20;
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}
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}
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var qualityScore = Math.min(100, Math.round(spread * 20));
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var qualityScore = Math.min(100, Math.round(spread * 20));
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@@ -139,7 +170,7 @@ function applyDecision(d) {
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if (d.run) {
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if (d.run) {
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fan_run_sec += SCHALTZEIT_SEC;
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fan_run_sec += SCHALTZEIT_SEC;
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if (d.maxRun < 9999 && fan_run_sec >= d.maxRun * 60) {
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if (d.maxRun > 0 && fan_run_sec >= d.maxRun * 60) {
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d.run = false;
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d.run = false;
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last_reason = "BURST_LIMIT_REACHED";
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last_reason = "BURST_LIMIT_REACHED";
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fan_pause_sec = MIN_PAUSE_MIN * 60;
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fan_pause_sec = MIN_PAUSE_MIN * 60;
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@@ -47,13 +47,13 @@ variable "winter_temp_threshold_out" {
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variable "target_humi_summer" {
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variable "target_humi_summer" {
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type = number
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type = number
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description = "Target indoor relative humidity [%] during warm / summer mode"
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description = "Target indoor relative humidity [%] during warm / summer mode"
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default = 40.0
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default = 55.0
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}
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}
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variable "target_humi_winter" {
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variable "target_humi_winter" {
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type = number
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type = number
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description = "Target indoor relative humidity [%] during cold / winter mode (avoids over-cooling)"
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description = "Target indoor relative humidity [%] during cold / winter mode (avoids over-cooling)"
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default = 50.0
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default = 55.0
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}
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}
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variable "urgent_humi_threshold" {
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variable "urgent_humi_threshold" {
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@@ -65,7 +65,7 @@ variable "urgent_humi_threshold" {
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variable "night_window_start_hour" {
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variable "night_window_start_hour" {
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type = number
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type = number
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description = "Start hour (0-23) for the optimal dew point drying window"
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description = "Start hour (0-23) for the optimal dew point drying window"
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default = 3
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default = 2
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}
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}
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variable "night_window_end_hour" {
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variable "night_window_end_hour" {
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@@ -77,13 +77,13 @@ variable "night_window_end_hour" {
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variable "max_runtime_minutes" {
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variable "max_runtime_minutes" {
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type = number
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type = number
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description = "Maximum continuous fan runtime in minutes before enforcing a cooldown pause"
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description = "Maximum continuous fan runtime in minutes before enforcing a cooldown pause"
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default = 90
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default = 35
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}
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}
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variable "min_pause_minutes" {
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variable "min_pause_minutes" {
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type = number
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type = number
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description = "Minimum rest period in minutes after a ventilation burst to allow thermal/humidity equilibration"
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description = "Minimum rest period in minutes after a ventilation burst to allow thermal/humidity equilibration"
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default = 20
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default = 35
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}
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}
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variable "schaltzeit" {
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variable "schaltzeit" {
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